Heat resistant natural rubber compositions comprising morpholine disulfide and aromatic amines



United States Patent Office HEAT RESISTANT NATURAL RUBBER COMPOSI- TIONS COMPRISING MORPHOLINE DISULFIDE AND AROMATIC AMINES Hrishikesh Chandra Roy, Planegg, near Munich, Germany, assignor to Metzeler A.G., Munich, Germany No Drawing. Filed May 4, 1967, Ser. No. 636,029

Int. Cl. C08c 11/46, 11/52 U.S. Cl. 260-788 6 Claims ABSTRACT OF THE DISCLOSURE BACKGROUND OF THE INVENTION Synthetic elastomers are superior to natural rubber in their properties in several specific areas. The overall performance of natural rubber, however, is still not yet equalled by synthetic elastorners. A large part of natural rubber is therefore used for making vehicle tires, particularly treads and sidewalls of truck tires, while for similar parts in passenger cars natural rubber has been replaced by other materials. For the carcass of truck and passenger car tires natural rubber is nevertheless still being used together with other materials.

The problem has therefore existed for a long time to improve the specific inferior properties of natural rubber by chemical modification of the compounding recipes in order to permit full use of the more desirable properties of the natural rubber. It is well known that natural rubber after working has a very high notch strength and develops less heat in case of dynamic tests than Buna rubber and other synthetic elastorners. In this connection attention must also be given to the natural viscosity (adhesiveness) which is of importance in working the rubber. These properties are critical in case of truck tires and high speed tires. They are behind the persistence of the tire industry to continue use of natural rubber.

Thus, it is a frequent occurrence that tires for trucks or racing cars develop a high heat build-u which obliterates all of the desirable properties of the natural rubber. Not infrequently, temperatures between 100 and 130 C. occur in the tread edges even in normal use. To meet this phenomenon it is necessary to improve the heat resistance of the vulcanized mixture.

It has already been proposed to inhibit the detrimental effect of metal traces present in the rubber by incorporating therein either mercaptobenzimidazole or an age resistor that contains this metal inhibitor, for instance, in the ratio of 1 to 1 or to use diphenyl paraphenylenediamine. The age resistor may, for instance, be of the type of a phenylenediamine or phenolic base composition. Well known compounds of this kind are Nonox CGP and Nonox CNS made by Imperial Chemical Industries of Great Britain. Nonox CGP is a mixture of 2-mercaptobenzimidazole and N-phenyl N cyclohexyl pphenylenediamine. Nonox CNS is a mixture of 2- mercaptobenzimidazole and an age resistor on a phenolic base. The action of these agents in the presence of iron, copper and manganese in the elastomer has a beneficial catalytic effect by inhibiting the oxidation process, thus Patented June 2, 1970 preventing the breakdown of the molecular chain which in turn leads to a depolymerization of the elastomer.

Although these additions results in an improvement of the heat resistance in case of prolonged exposure to air, at high temperature which is accomplished can not yet be considered entirely satisfactory. Actually, in the light of the tests that follow it appears that the prevailing opinion has attributed too much of an effect on heat resistance to the various known anti-oxidants, anti-ozonates and inhibitors.

SUMMARY OF THE INVENTION It is therefore an object of the invention to improve the aging properties of natural rubber, in particular its heat resistance. A more specific object is to improve these properties in case of a sulfur containing natural rubbers and also containing an accelerator such as N- dicyclohexyl-Z-benzothiazylsulfenamide together with a metal inhibitor and one of the common age resistors.

These and other objects, which will appear from a reading of the specification, are accomplished by a natural rubber stock wherein there is included morpholine disulfide together with a metal inhibitor and at least one age resistor compound.

Preferably, the metal inhibitor is mercaptobenzimidazole. The age resistor may contain the mercaptobenzimidazole or may contain additional amounts thereof in one combined composition, preferably in the ratio 1 to 1.

The age resistor may for instance, be a blend of mercaptobenzimidazole with a phenylenediamine or phenolic base age resistor compound. Also diphenyl paraphenylenediamine may be used together with other age resistors.

DESCRIPTION OF THE PREFERRED EMBODIMENTS In the following comparative tests are furnished between various compositions showing additions other than those of the inventive combination and compositions coming under the scope of the invention.

The Group I compositions illustrate the use of age resistors in a natural rubber composition containing sulfur, carbon black, N-dicyclohexyl-2-benzothiazylsulfenamide, and other conventional modifiers.

The Group II compositions show the addition of mercaptobenzimidazole to Group I formulations.

The Group III compositions illustrate the use of age resistors that contain mercaptobenzimidazole in their composition.

The Group IV compositions illustrate the compositions of the invention. These may be considered the specific examples of the present application.

Group I compositions Master batch: Parts by weight in kg.

1 N-pl1enylN-cyclohexyl p phenylenediamine or N-phenyl- N isopropyl p phenylenediamine|phenylalphanapllthylamine+phenylbetanaphthylamine (1-3 parts by weight of each diamine and 0.5 to 1 part of each naphthylamine).

Final composition: Parts by Weight Master batch 154.35 Sulfur 2.50 N-dicyclohexyl-2-benzothiazylsulfenamide 0.50

Tests: Mooney-initial vulcanization, 6/25.

Test after aging for 3 days at Normal tests 100 C.

Vulcanizations, time at 135 C.

Modulus at 300%, kg./cm. 96 102 98 Modulus at 500%, kg./cm. 226 234 228 Tensile strength, kg./cm. 270 260 247 53 39 43 Elongation, percent" 570 545 530 205 165 175 Shore-hardness A". 57 60 60 57 60 60 Resilience, percent- 52 49 48 43 39 40 Notch strength, kg./cm 34 32 24 14 22 Tear strength, kg./cm 90 97 102 49 61 62 Abrasion, mg./min Modulus of elasticity, Hysteresis, percent Creep test: elongation in percent:

After 2 hours After 3 hoursthe same age resistors are used as in the Group I compositions.

GRO UP II COMPOSITIONS A B C Master batch (same as in Group I) 154. 154. 35 154. 5 Mercaptobenzimidazole 1. 0 1. 5 2. 0 Sulfur it 2. 5 2. 5 2. 5 N-dicyclohexyl-2benzothiazylsulfenamide 0. 4 0. 4 0. 4

STANDARD TESTS A B C Mooney, initial vulcanization vulcanization time at 135 C.

Modulus at 300%, 1rg./cml 57 92 94 59 84 89 60 83 86 Modulus at 500%, kgt/cm. 215 220 160 205 214 156 202 206 Tensile strength, kg./crn. 270 265 215 252 265 222 260 256 Elongation, percent" 590 575 595 585 575 600 595 585 Shore hardness A- 61 60 55 58 60 55 59 60 Resilience, percent 49 49 46 49 47 46 46 Notch strength, kg./cn1 37 32 40 48 34 34 54 32 Tear strength, kg./cm 89 83 84 104 94 79 93 87 Creep test: elongation i After 2 hours 23 8 9 23 9 After 3 hours 41 16 22 37 19 After 5 hours 100 47 47 54 27 These just-described compositions may be considered the starting point of the development. As already indicated it has been proposed to add a metal inhibitor to this type benzimidazole improves the aging properties of an elastoof composition to offset the detrimental effect of metal traces present in the natural rubber. Such a metal inhibitor These standard tests of the vulcanized Group. II compositions A, B and C confirm that addition of mercaptomer over those obtained in standard, that is, non-aged tests of the Group I formulations.

TEST AFTER AIR AGING FOR 3 DAYS AT 100 C.

A B O Vulcanizations, time at 135 C.

Modulus at 300%, lrgJcm. 121 120 121 120 126 Modulus at 500%, kg./cm. Tensile strength, kg./cm. 89 134 122 195 124 210 174 168 Elongation, percent 246 320 300 430 380 305 470 390 380 Shore hardness, A 60 61 62 60 61 61 61 61 61 Resilience, percent 43 42 41 43 41 43 41 40 38 Notch strength, kg./cm.c 16 19 19 19 1) 15 18 29 21 Tear strength, kg./om 67 68 61 78 76 77 76 85 61 is, for instance, 1nercaptobenzimidazole, the addition of which is illustrated in the following series of compositions in which the same master batch and therefore also The following Group III compositions illustrate the addition of special age resistors which, within their composition contain mercaptobenzimidazole. The compound 6 used as age resistor was Nonox CGP., which is a mix- Certain variations of the additives used in Group III ture of mercaptobenzimidazole and N-phenyl-N-cyclo are possible as appears from the following range: hexyl-p-phenylenediamine in a ratio of 1:1. There is furthermore added a modifier known under the trade Nonox CGP, 0.0 to 2.0 parts. name Wingstay 100, which is diphenylparaphenylener Wingstay 100, 0.0 to 2.0 parts. diamine. Sulfur, 2.0 to 3.0 parts.

GROUP III COMPOSITIONS D E F G H J Master batch (same as in Group I) 154. 35 154. 35 154. 35 154. 35 15. 435 154. 35 Nonox CG .0 1.5 2.0 Wmgstay 100 1 1. 2.0 Sulfur 2. 5 2. 5 2- 5 N-di yclohexyl-2-benzot lezylsulfenamide 0.4 0.4 0.4

N-dicyclohexyl-2-benzothiazy1sulfenamide, 0.4 to 0.75 part.

STANDARD TESTS D E F Mooney, initial vulcanization vulcanization, time at 135 C.

Modulus at 300%, kgJom. 62 103 107 61 64 97 99 Modulus at 500%, kgJeml 166 235 244 162 228 168 230 227 Tensile strength, kgJcmfi. Elongation, percent. .shOre .hardnesSA Resilience, percen Notch strength, kg. 55 33 26 38 Tear strength, kg./em 82 112 113 82 TESTS AFTER AIR AGING FOR 3 DAYS AT 100 C.

' D E F vulcanization, time at 135 C.

Modulus at 300%, kgJcm. Modulus at 500%, kg/crn. Tensile strength, kg./cm. Elongation, percent Shore-hardness A Resilience, percent Notch strength, kg Tear strength, kgJcm.

STANDARD TESTS G H .T

Mooney, initial vulcanization 7 vulcanization, time at 135 C.

Modulus at 300%,kg/cm. 35 96 31 91 104 34 93 103 Modulus at 500%, kg./cm. 103 224 236 93 214 239 98 220 234 Tensile strength,kg./cm. 128 275 265 121 280 270 146 278 270 Elongation, percent Shore hardness A Resilience, percent Notch strength, kg./

Tear strength, kg./cm 35 118 116 .47 105 101 51 94 112 Modulus at 300%, kgJemA--. Modulus at 500%, kg./cm.

Tensile strength, kgJcmfi. Elongation, pereent Shore hardness A Resilience, percent Notch strength, kg./cm Tear strength, kg./cm

As appears with rubber compositions containing Nonox CGP and/or diphenyl-para-phenylenediarnine one gets improved vresults just as the use of a mercaptobenzimidazole as a separate additive also results in improvements of the Group II compounds. These improvements relate to the higher heat resistance during air aging. However, the results can still not be considered fully satisfactory. This indicates, as already mentioned, that the.

beneficial effect of conventional anti-oxidizing and antiozone agents and inhibitors appear overestimated.

However, it is known that polysulfide bonds are not as stable upon aging of the rubber as monosulfide or carbon to carbon bonds and it must be emphasized that none of these possible bonds have proven uniformly stable under all aging conditions in air, oxygen and ozone.

The invention as briefly summarized before, therefore, solves the problem of improving the aging qualities of a rubber stock such as set forth in the Group I series of compositions by adding morpholine disulfide together with a metal inhibitor and an age resistor. The latter may be combined with the inhibitor as has been explained above. There may in particular be an age resistor composition containing mercaptobenzimidazole, such as Nonox CGP or Nonox CNS, which two materials have been identified before and which contain the age resistor and metal inhibitor in the ratio of 1 to 1. There may also be used diphenyl-paraphenylendiamine as a further modifier. The age resistor that is combined with the mercaptobenzimidazole may be a phenylenediamine.

Without any intention to be committed to a particular theory the following discussion of the chemistry of the reaction may be helpful. It may be assumed that morpholine disulfide when used in natural rubber compositions results in fewer polysulfide bonds and more carbon to carbon bonds. At the same time it appears that the admixture of the morpholine disulfide reduces the number of monosulfide bonds (S-CS bonds). Considering its physical properties it can also be presumed that morpholine disulfide will form a secondary alkyl amine in the mixture which later will act as a good anti-oxidizing and anti-ozone agent. It is also possible that the vulcanization of natural rubber compositions containing morpholine disulfide may take place thnough. dimerizing of the formed free hydrocarbon radicals or possibly also through a crosslinking reaction of the liberated sulfur. This appears justified on the basis of the standard reactions when applied to a composition as follows:

The following compositions illustrate the invention wherein morpholine disulfide is added in addition to mercaptobenzimidazole and an anti-aging composition. Products such as Nonox CGP in which the mercaptobenzimidazole has already been incorporated may be used as all or part of the age-resistor.

Part of the elementary sulfur of the original composition used in Group I has been replaced in Group IV by' morpholine disulfide.

8 GROUP IV COMPOSITIONS Master batch: I Parts by Weight in kg.

Natural rubber 100.00 Oil (softener) 2.50 Zinc oxide 5.00 Stearic acid 3.00 Diphenylnitrosamine (retarder) 1.00 Combined age resistors 1 2.70 Zinc salt of pentachlorothiophenol (depolymerizer) 0.15 Carbon black 40.00

1 See Group I compositions for particulars.

FINAL FORMULATIONS A B C Master batch 154. 35 154. 35 154. 35 Nonox CGP 1. 0 2. 0 Diphenyl-para-phenylenediamine- 1. O Morpholine disulfide 1. 0 1. 0 1. O Sulfur 1. 5 1. 5 1. 5 N-dicyclohexyl-lbenzothiazylsulfenamide 0.4 0. 4 0. 4

D E F Master batch 154. 3 154. 35 154. 35 Nonox CGP- 1.0 2.0 Diphenyl-para-phenylenediamine. 1. 0 Morpholine disulfide 1. 25 1. 25 1. 25 Sulfur 1. 5 1. 5 1. 5 N-dicyclohexyl-2-benzoth zylsulfenamide 0. 4 0. 4 0. 4

Master batch Nonox 0 GP Diphenyl-para-phenylene am Mercaptobenzimidazole. 1. 0 Morpholine disulfide 1. 25 Sulfur 1. 5 1. 5 1. 5 N-dicyclohexyl-2-benzothiazylsulfenamide 0. 4 0. 4 0. 5

Certain variations in the amounts of the compounds of Group IV are possible, as appears from the following ranges:

Master batch (in parts by weight relative to 100):

Oil 2:0 to 10.0

Zinc oxide 2.5 to 5.0

Stearic acid 1.0 to 3.0

Diphenylnitrosoaniline 0.5 to 1.0

Combined age resistors 2.0 to 5.0

Zinc salt of pentachlorothiophenol 0:1 to 0.3 Individual batches:

' Nonox CGP 0.0 to 3.0 Diphenyl-p-phenylenediamine 0.0 to 3.0 Morpholine disulfide 0.75 to 3.0 Sulfur 0.75 to 1.5 N dicyclohexyl-2-benzothiazylsulfenarnide 0.4 to 0.75 Mercaptobenzimidazole (if not present in the combined age resistor agent) 1.0 to 3.0

STANDARD TESTS-11 Mooney, initial vulcanization, 10/21.5

Vulcanizations, time at 135 C.

Modulus at 300%, lrgJcrn. 66 97 93 Modulus at 500%, kg./cm. 169 224 224 202 Tensile strength, kg./cm. 241 262 264 262 Elongation, percent 620 555 560 565 Shore hardness A- 66 60 59 57 Resilience, percent. 48 51 47 50 Notch strength, kgJc 30 42 29 13 Tear strength, kg./cm 85 104 91 85 Abrasion, mgJmin 4.7 1. 6 Modulus of elasticity, kg./cm. 62 65 Hysteresis, percent 22 21 Creep test, elongation in percent:

After 2 hours 23 3 After 3 hours After 5 hours TESTS AFTER 3-DAY AIR-AGING AT 100 C.A

Vulcanizations, time at 135 C.

Mooney, initial vulcanization, 7/22 STANDARD TESTSD Mooney, initial vulcanization, 14/21 Vulcanizations, time at 135 C.

Modulus at 300%, kg./cm. 65 89 Modulus at 500%, kg./cm. 168 214 Tensile strength, kg./cm. 242 264 Elongation, percent- 625 575 Shore hardness A 53 58 Resilience, percent 51 51 Notch strength, kg./cm 54 34 Tear strength, kg./em 78 103 Abrasion, rug/min 1. 4 Modulus of elasticity, kg./cm. 69 Hysteresis, percent 21 Creep test, elongation in percent:

After 2 hours 23 After 3 hours. 35 After hours 75 TESTS AFTER 3-DAY AIR-AGING AT 100 C.-D

Vulcanizations, time at 135 C.

Modulus at 300%, kg/cm. v. 66 77 Modulus at 500%, kg/cmfi. 165 192 Tensile strength, kg./cm. 255 259 Elongation, percent" 650 605 Shore hardness A 55 50 Resilience, percen 46 48 Notch strength, k ./cm 46 38 Tear strength, kg./cm 96 Abrasion, mg./min 1.0 Modulus of elasticity, kg. 111. 69 Hysteresis, percent 21 Creep test, elongation in percent:

After 2 hours 25 5 After 3 hours 37 10 After 5 hours 60 23 TESTS AFTER 3-DAY AIR-AGING AT 100 C.B

Vulcanizations, time at 135 C.

STANDARD TESTS-E Mooney, initial vulcanization, 9/20. 5

Vulcanizatigns, Vulcanizations, time at 135 0. at 135 1 Modulus at 300%, k ome. 122/64 119/39 119 35 119 34 $833 3: 3 E543 3 3 Modulus at 500%: kg/cm-z 168 213 207 205 Tensile strength kg/cm. 265 253 250 Tensile strength, kg./cm. 1 205/240 192 270 193 255 195/250 Elongation g 570 555 560 Elongation, percent 465/620 425/590 425/580 450/580 Show hardness A 60 60 58 Shore hardness A 54/54 58/61 60/60 02/59 40 Resilience 48 50 47 Resilience, percent 40/49 40/48 41/47 41/47 Notch strength y' 33 27 20 Notch strength, kg./em. 23/42 27/45 20/30 16/33 Tear trength fig /cm 113 107 93 Tear strength, kg./cm 78 00 63 Abrasion mg/min 1 9 1 2 mg/mm 29 35 Modulusof elasticity, kg./cm. 71 66 Hysteresis, percent 21 22 Creep test, elongation in percent: 4 igierggouisnu 22 5 0 er ours 32 9 STANDARD TESTSC After 5 hours 53 15 Moone initial l j gi 9/2g 5 TESTS AFTER 3-DAY AIR-AGING AT 100 C.-E

\tfulcantizlatig s, Vulcanizations, time at 135 C.

ime a 5 50 30' 60 90' 120' 30, 60, 90 120, Modulus at 3007 kg /cm 2 139/72 135/96 141/95 132/95 5 Modulus at 300%, kg./cm. 19 92 99 100 Modulus at kg/cmfi- 84 225 228 230 Moduhls at 00% 2 57 216 2 30 Tensile strength, kg./cmfl 214/269 200/275 202/274 192/260 Tensile Strength, z 66 2 5 272 275 Elongation, percent 435/650 416/580 415/570 405/550 Elongation, percent 535 575 565 555 r hardness 64/57 64/62 62/59 61/59 S h d A 42 5g 0 59 55 Resilience, percent" 46/46 /47 43/46 38/46 Resilience, percent 41 48 48 Notch gt g-/ 18/46 18/30 27/37 13/18 Notch strength, kg./0m 3 29 23 19 Tear Strength, m 72 69 09 77 Tear strength, kgJcm. 10 98 89 83 o g/ 19 33 it??? 25 331;"; 53

o uuso easiciy gem jgysteresisl, plercengui t 21 23 STANDARD TESTS F reep es e onga 1011111 percen M i .tial

After 2 hours 29 4 6O ml After 3 hours" 47 7 vulcanization, 13/29 After 5 hours 84 14 vulcanizations,

time at 135 C.

TESTS AFTER 3-DAY AIR-AGING AT 100 0.o 65 o3ulus at ggggzggcmfi o u us a o g. cm. Vulcanizations, time at C. Tensile strength,kg./cm. 114 30' 00' 90' 120' 1'1 9 1'1S S f :8 Resilience, percent.-- 42 Modulus at 300%, kg./cm. 75/22 119/92 119/102 119/104 Notch strength, kg /em 3 Modulus at 500%, kglcmfin 66 215 204 235 70 Tear strength, kg /cm 13 Tensile strength, kg./cm. 97/107 157/265 /275 146/278 Abrasion, mgJnnn Elongation, percent 365/640 385/580 360/580 350/560 Modulus of elasticity, kg./cm. Shore hardness A 52/42 59/59 57/59 58/57 Hysteresis, percent Resilience, percent 1. 41/42 40/48 40/47 38/49 Creep test, elongation in percent Notch strength, kgJcm. 19/24 17/42 17/29 15/ 18 After 2 hours Tear strength, kg./cm 74 70 58 After 3 hours Abrasion, rug/min 33 43 After 5 horns TESTS AFTER 3-DAY AIR-AGING AT 100 Cr'F Vulcanizations, time at 135 C.

STANDARD TESTS-G Mooney, initial STANDARD TESTJ Mooney, initial vulcanizations, t /22 Vulcanizations, time at 135 C.

Modulus at 300%, kg./em. Modulus at 500%, kg./cm. Tensile strength, kg./cm. Elongation, percent Shore hardness A-.. Resilience, percent Notch strength, kg./cm. Tear strength, kg./cm Abrasion, mg./rnin Modulus of elasticity, kg./cm. Hysteresis, percent vulcanization, ca. 25 jf gg g f m percen W After 3 hoursk V I 7 H 30 60' 00 120 TESTS AFTER 3-DAY AIR-AGING AT 100 C..T Modulus at -300%,kg./crn. 21 108 112 116 Vulcanizations, time at Modulus at 500%, kg/cm. 63 259 135 C.

Tensile strength, kg./crn. Elongation, percent.--.. Shore hardness A--. Resilience, percent. Notch strength, kgJcm-.. Tear strength, kg./cm.. Abrasion, ing/min Modulus of elasticity, kg./cm. Hysteresis, percent Creep test, elongation in percent:

After 2 hours After 3 hours-.

After 5 hours TESTS AFTER 3-DAY AIR-AGING AT 100 C.G

Vulcanizations, time at 135 C.

Modulus at 300%, kgJcm. Modulus at 500%, kg./cm Tensile strength, kg./cm. Elongation, percen Shore hardness A Resilience, percent.. Notch strength, kg./c Tear strength, kg./cm. Abrasion, mg./min

STANDARD TESTS-H Mooney. initial vulcanization, ea. 25

Vulcanizations, time at at 135 C.

Modulus at 300%, kgJcm. Modulus at 500%, kg./em. Tensile strength, kg./cm. Elongation, percent. Shore hardness A Resilience, percent Notch strength, kg./cm.. Tear strength, kg./cm..-. Abrasion, ing/min Modulus of elasticity, kgJemJ. Hysteresis, percent Creep test, elongation in percent" After 2 hours- After 3 hours After 5 hours TESTS AFTER '3-DAY AIR-AGING AT 100 C.H

Vulcanizations, time at Modulus at 300%, kg./cn1. Modulus at 500%, kg./cm. Tensile strength, kg./cm. Elongation, percent Shore hardness A Resilience, percent Notch strength, kgJcm Tear strength, kg./cm. Abrasion, mg/min.

Modulus at 300%, kg/cm. Modulus at 500%, kg./cru. Tensile strength, kglcm. Elongation, percent. Shore hardness A.

Tear strength, kgJcm. Abrasion, mg./min

All these mixtures are rather uniform without a notice- H able lowering of the physical properties after heating for 1 and minutes. This would not be true for vulcanizates containing only sulfenamide accelerators, such'as N-dicyclohexyl 2 benzothiazylsulfenamide, and elementary sulfur. While in these cases there is a delay of the Mooney-scorch action, heating for longer than 90 minutes lowers the test values, due to degradation of the rubber. All this is quite marked and shows an inherent weakness of the old system. Unsatisfactory physical properties result also from compositions G and H of Group IV in which the combined age resistor-metal inhibitor compound had been omitted.

The vulcanization system of Group IV compoundstin general is not affected by the shortcomings of the conventional vulcanization system. Rather, the system of the invention shows remarkably good physical properties also after air-aging. The decrease of the physical level with continued age hardening is not only smaller but takes place at a lower and more uniform pace. This means that the vulcanizate has a better heat-resistance and is less subject to the deterioration of the natural rubber mixture by polymer changes (reversion). Furthermore, in this system, no bloom of the sulfur occurs, because its amount is kept within the solution range. The viscosity (adhesivcness) of the rubber which is so important for the working is fully retained in this system.

Thus, it appears that natural rubber can be made heatresistant to a considerable degree by a suitable compounding mixture. This facilitates also the use of the so-called Intermediate Super-Abrasive Furnace Black (ISAF) and Super-Abrasive Furnace Black (SAF). The vulcanizing system of the Group IV compositions makes the use of such carbon blacks in natural rubber safe for subsequent working and thus contributes to improved properties of the vulcanizate, particularly abrasion resistance, in case of vehicle tires.

13 The following table shows ozone (A) and oxygen (B) aging tests for the purpose of a comparison between natural rubbers of the Group I and Group IV series.

(A) OZONE-A'GING1I 25 PARTS OF OZONE PER 10 PARTS Nora-The symbols of this table have the following meaning:

=no cracks. 1=very fine cracks (hair line cracks visible only with 6 X ma gnification 2=fine cracks (smaller than 1 mm.). 3=medium cracks (cracks of the size up to 2 mm.). (a)=number of cracks up to 8 cracks can be counted instance, for tire treads is not particularly low. Nevertheless, the compositions of Group IV are substantially improved above the Group I level although effects such as are discernible with the unaided eye are not particularly marked in the ozone tests.

Similiar conclusions apply in connection with the oxygen aging. Again, it appears that the results of the Group IV compositions are better than those of Group I compositions. These findings are confirmed by an analysis of the physical data of the above table. These data are based on static tests and do, therefore, not reveal the chemical structure of the system or the behavior under dynamic conditions. The anti-oxidant and the anti-ozonant agents in all these compositions prevent the formation of peroxides and ozonides. The conclusion seems therefore warranted that the vulcanizing system in connection with these age resistors and metal-inhibitors plays an important part in the stabilization against heat, oxygen and ozone.

Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can by applying current knowledge readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characn l-ividr rally. no u to 30 teristics of the generic or specific aspects of this invention gggffg gg gf a ,5 up 120. and, therefore, such adaptations should and are intended (d):n multitude of cracks, that 1s, above about 120. to be comprehended within the meaning and range of (B) OXYGEN AGING (72HOURS AT 60 0. AND 20 AT 135 0. equivalence of the following claims.

TEST I What is claimed as new and desired to be protected by Vulcanizations, Letters Patent is:

- o at 135 1. A vulcanlzable compos1t1on compnsmg natural rub- 00 120' her and the following additives:

Modulus at 3 g-lo 7 116 116 S111fur in an amount f Q Modulus at 500%, kg./cn1. 170 240 M h lfid to 1 5 parts Tensile strcngth,k m, 210 250 215 35 o p 0 me rsu e1n an amount of 0.75 to 3.0 parts 2g g; Mercaptobenz1m1dazole1n an amount of 1.0 to 3.0 parts g 42 41 N-lplhenyl-N cyclohexyl-p-phenylenediamine or N-phenyl- Notch strengti g. cm. 5 25 0 i Tear strength, fig/cm 98 84 64 P py P P y am n m an amount of 1.0

to 3.0 parts TEST IV Vulcanizations, time at 135 C.

Modulus at 300%, kgJGIlL 69 104 112 114 74 104 112 112 Modulus at 500%, kgJcmfi 170 230 235 235 184 225 230 22 Tensile strength, kg/cm. 224 259 255 246 245 255 244 240 Elongation, percent 615 565 535 535 615 555 525 525 Shore hardness A 57 64 63 63 60 65 65 65 Resilience, percent 4 51 50 47 47 48 45 47 Notch strength, kg./cm 43 42 27 1s 33 27 39 20 Tear strength, kg./cm e. 93 104 05 108 114 97 Vulcanizations, time at 135 C.

Modulus at 300%, k /em. 1. 18 85 115 11s 23 110 124 11s Modulus at 500%, kgJcmJ. 192 240 58 231 239 Tensile strength, kg./cm. 48 240 257 230 79 260 255 245 Elongation, percent... 490 495 525 505 580 555 500 510 Shore hardness A. 40 58 63 64 40 65 65 64 Resilience, percent. 35 44 48 46 38 52 50 51 Notch strength, kg./cm 6 42 31 26 4 29 24 28 Tear strength, kg. /om 10 88 110 84 112 110 s0 83 V ulcanizations, time C.

Modulus at 300%, k /em. 70 110 120 124 79 99 122 132 Modulus at 500%, kg./cm. 230 240 240 179 205 249 Tensile strength, kg./cm 245 265 252 255 244 250 256 257 Elongation, percent 610 560 525 530 620 575 525 485 Shore hardness A 61 65 66 65 60 60 65 6 Resilience, percen 48 50 47 51 46 48 48 47 Notch strength, kg. m 42 33 27 30 42 28 21 19 Tear strength, kg./cm 112 11s 88 99 88 104 93 73 It is apparent from the aging of the natural rubber compositions of Group I in an ozone or oxygen atmosphere that the quality of the Group I compositions, for

Phenyl-u-naphthylamine and phenyl-fl-naphthylaminein an amount of 0.5 to 1.0 part of each naphthylamine 15 the said parts being parts by weight relative to 100 parts of natural rubber.

2. The composition of claim 1 wherein the said diamine and the said naphthylamines and the said mereaptobenzimidazole are added in a total amount of between 2.0 and 5.0 parts by weight per 100 parts of rubber.

3. The composition of claim 1 wherein sulfur is present in an amount of 1.5 parts and morpholine disulfide is present in an amount of 1.0 to 1.5 parts by Weight.

4. The composition of claim 1 wherein diphenyl-pphenylenediamine is added in an amount from 1.0 up to 3.0 parts by weight per 100 parts of rubber.

5. The composition of claim 1 wherein the mercaptobenzi'midazole is added in one combined compound together with the said diamine and naphthylamines, the combined compound containing the mercaptobenzimidazole in a ratio of 1:1 relative to the diamine and naphthylamines.

6. The composition of claim 1 wherein N-dicyclohexyl- 2-benzothiazylsulfenamide is added in an amount of be- 16 tween 0.4 and 0.75 part by weight per parts of rubber.

References Cited 1 UNITED STATES PATENTS 1,942,790 1/1934 Zaucker et a1 260788 2,727,014 12/1955 Harbison 260-41.5 2,754,216 7/1956 Chenice'k 260800 2,892,805 6/1959 Tomlin et a1 26041.5 2,923,753 2/1960 Leyland et a1 260752.

FOREIGN PATENTS 208,683 7/ 1956 Australia.

DONALD E. CZAIA, Primary Examiner R. A. WHITE, Assistant Examiner U.S. c1. X.R. 260-800, s09 

